Cataphoresis Coating Facility
What is Cataphoresis Coating?
Cathodic electrocoating is an advanced surface coating method that protects metal surfaces against corrosion and operates on electrochemical principles. Parts are immersed in a special paint bath that uses an electric current to homogeneously coat the surface with paint particles.
This method allows the paint to penetrate even the most difficult-to-reach areas of the part, resulting in an extremely durable, smooth, and long-lasting coating. Cataphoresis coating is widely used in the automotive, white goods, defense industry, and metal manufacturing sectors.
Our Own Design and Manufacture Cataphoresis Facility
By our company The cathodic electrocoating plant was designed and manufactured entirely with our own engineering infrastructure., It has been developed in line with the principles of high efficiency, energy saving and sustainable production.
Our facility;
- Modern automation systems
- High coating quality
- Homogeneous dye distribution.
- Low chemical consumption
- Environmentally friendly process management
It has been designed to offer advantages such as these.
The production line carries out all stages, from surface preparation of the parts to coating and baking processes, in a controlled and optimized manner.
Cataphoresis Coating Process
The electrophoretic coating process consists of multiple steps. These steps ensure that the metal surface is optimally prepared for coating.
- Surface Cleaning
Oil, dirt, and manufacturing residues on the part surface are cleaned using chemical baths.
- Rinse
Any chemical residue remaining on the surface after the cleaning process is removed with water.
- Phosphating
By creating a microcrystalline structure on the metal surface, paint adhesion is increased and corrosion resistance is improved.
- Cataphoresis Coating
The parts are immersed in a cataphoresis paint bath to which an electric current is applied. The paint particles are electrostatically bonded to the metal surface, forming a homogeneous coating.
- Ultrafiltration Rinsing
Excess paint remaining on the surface after coating is collected by the paint recovery system, increasing process efficiency.
- Curing (Baking)
The coated parts are baked at a specific temperature to allow the paint layer to harden and achieve maximum durability.
Key Features of Our Facility
- Fully automated conveying system
- High coverage quality and homogeneous paint distribution.
- Energy-efficient oven system
- Recovery and filtration systems
- Low operating cost
- Environmentally friendly production infrastructure
- Long-lasting and durable coating performance.
Areas of Application
Cataphoresis coating is used in many different sectors:
- Automotive parts industry
- Agricultural machinery
- Home appliance manufacturing
- Metal construction products
- Defense industry
- Industrial equipment manufacturing
- Construction and building sector
Why Us?
Our company, thanks to its engineering expertise in the field of surface coating technologies It designs and manufactures turnkey cataphoresis plants.
In our projects;
- Custom design to meet customer needs.,
- high production efficiency,
- long-lasting equipment,
- low operating costs
is given priority consideration.
Each facility is custom-designed according to production capacity, part dimensions, and industry needs.
Powder Coating Plant
What is Powder Coating?
Powder coating is a modern and environmentally friendly surface coating method used to protect metal surfaces and provide an aesthetic appearance. In this method, the paint is applied electrostatically to the part in the form of fine, solvent-free powder particles, and then baked at high temperatures to ensure permanent adhesion to the surface.
Thanks to electrostatic application, the paint is distributed homogeneously across the entire surface of the part, creating a highly durable coating. Powder coating is preferred in many industrial sectors due to its corrosion resistance, impact resistance, and long-lasting surface quality.
Our Own Design and Manufacture Powder Coating Facility
By our company Powder coating facilities whose design, engineering and production are carried out entirely in-house., It is being developed in line with the principles of high efficiency and sustainable production.
Each facility is custom-designed according to the customer's production capacity, part dimensions, and industry requirements. Equipped with modern production technologies and automation systems, our facilities are designed to deliver maximum coating quality and low operating costs.
Our powder coating facilities;
- high coating efficiency
- energy-saving oven systems
- advanced filtration and recovery systems
- ergonomic and safe working infrastructure
- long-lasting and durable equipment
It is manufactured in a way that will deliver.
Powder Coating Process
Powder coating involves specific processes, from preparing the metal surface to applying the paint and the curing stage.
- Surface Preparation
Surface preparation is the most important stage directly affecting coating quality. During this stage, oil, dirt, and oxide layers present on the metal surface are removed through chemical cleaning processes.
- Rinse
Any residue remaining on the part surface after chemical treatment is cleaned with water, and the surface is prepared for the next process.
- Phosphating or Surface Activation
By creating a protective layer on the metal surface, the paint adheres better to the surface and corrosion resistance is increased.
- Drying
After surface preparation, the parts are passed through a drying oven before paint application.
- Electrostatic Powder Coating Application
Powder coating is sprayed onto the part using electrostatic guns. Thanks to the electrostatic charge, the paint particles are attracted to the metal surface, creating a homogeneous coating.
- Curing (Baking)
The painted parts are cured in ovens at specific temperatures. During this stage, the paint melts and adheres completely to the surface, forming a durable coating.
Technical Specifications of Our Facility
Our powder coating plants are equipped with modern production technologies and operate on a high-performance basis.
Main features:
- Automatic or semi-automatic conveyor systems
- High-efficiency electrostatic paint booths
- Paint recovery systems (cyclone/filter systems)
- Energy-efficient curing ovens
- Oven technology that provides homogeneous air circulation.
- Advanced ventilation and filtration systems.
- Design that enhances operator safety.
Areas of Application
Powder coating plants are used in many different manufacturing sectors.
Main areas of use:
- Automotive parts industry
- Agricultural machinery manufacturing
- Metal furniture manufacturing
- Home appliance sub-industry
- Aluminum profiles and structural systems
- Manufacturing of electrical panels and cabinets.
- Metal products for the construction and building industry.
Why Us?
Our company has engineering expertise in the field of surface coating technologies. It designs and manufactures turnkey powder coating plants.
In our projects;
- high production efficiency
- low energy consumption
- long-lasting and reliable equipment
is given priority consideration.
Every facility we manufacture is designed to meet high quality standards, providing our customers with a production infrastructure they can use reliably for many years.
Wet Paint Facility
High-Efficiency Paint Solutions for Your Industrial Production.
Wet paint systems, used to protect and enhance the aesthetic appearance of metal and industrial parts, provide maximum efficiency with proper engineering and the right equipment.
By our company Wet paint facilities whose design and production are carried out entirely in-house., It is being developed to provide high coating quality, low operating costs and a safe working environment.
Our wet paint facilities, custom-designed to meet the needs of your production line, offer a long-lasting and high-performance production infrastructure.
Why Choose Our Wet Paint Facilities?
In industrial painting processes, proper facility design directly affects both production efficiency and coating quality.
The wet paint facilities developed by our company offer the following advantages:
High Coating Quality
Thanks to the advanced paint booth design and homogeneous airflow, a flawless paint surface is achieved.
Low Operating Costs
Operating costs are minimized thanks to energy-efficient furnace systems and optimized ventilation infrastructure.
Long-lasting Industrial Design
All equipment is manufactured with high durability to withstand demanding production conditions.
Customized Project Planning for the Client
Each facility is custom-designed according to part dimensions, production capacity, and industry requirements.
Turnkey Installation
Our company handles all stages of the project design, production, installation, and commissioning process.
Wet Paint Coating Process
Our wet paint facilities are designed to optimize all production processes, from surface preparation to paint application and drying.
Surface Preparation
Oil, dirt, and oxide layers on the metal surface are removed, creating an ideal surface for paint application.
Paint Application
The painting process is carried out using a spray system in specially designed wet paint booths. This ensures that the paint is applied homogeneously to the surface.
Drying and Curing
The painted parts are processed in drying or curing ovens to ensure the paint layer is permanently bonded to the surface.
Technical Specifications of Our Wet Painting Facilities
The facilities produced by our company are designed to meet the needs of modern industrial production.
Main features:
- Paint booths with water curtains or dry filters
- High-efficiency ventilation and filtration systems.
- Energy-efficient drying and curing ovens.
- Conveyor or manual conveying systems
- Automatic or manual paint application systems
- ergonomic design that enhances operator safety.
Which sectors is it suitable for?
Our wet paint facilities are used in many different manufacturing sectors:
- Automotive and automotive parts industry
- Manufacturing of machinery and equipment
- Metal construction manufacturing
- Agricultural machinery manufacturing
- Defense industry
- Industrial metal products
For every sector Custom plant design to suit production capacity and part dimensions. is being done.
Turnkey Paint Shop Solutions
Our company has engineering expertise in the field of surface coating technologies. turnkey wet paint facilities It designs and manufactures.
Our services include:
- Design and engineering
- Plant production
- Installation and assembly
- Put in to use
- Technical support and service
Our goal is to provide our customers with highly efficient, reliable and long-lasting production systems to present.
Get a Quote
Contact us to find the most suitable wet paint plant solution for your production line.
Our expert team will analyze your needs. customized facility design and proposal for you. is preparing.
Chemosil Coating
Designed and manufactured entirely in-house by our company, the Çemosil coating plant was developed to ensure high quality, repeatability, and process safety in rubber-metal bonding processes. Designed with modern production needs in mind, this plant operates with the goal of achieving maximum efficiency and minimum waste in Çemosil applications.
The Chemosil coating process is a critical surface preparation process used specifically to ensure strong and permanent adhesion between rubber and metal surfaces. Therefore, it is crucial that the coating process is carried out in a controlled, homogeneous, and standards-compliant manner. The coating plant developed by our company has been manufactured to high engineering standards to meet these requirements.
Our coating system features an integrated structure that enables controlled execution of surface preparation, coating application, and drying processes. Operator ease of use, process control, and production continuity are prioritized in the system design. This allows for flexible operation suitable for both mass production and customized production needs.
The main advantages of our Çemosil coating plant are as follows:
- Specially designed application system that ensures homogeneous coating quality.
- Stable and repeatable production through controlled process management.
- High efficiency and low material waste.
- Operator-friendly ergonomic design
- Easy maintenance and cleaning.
- Easy integration into the production line.
The equipment and coatings used in the facility are made from materials selected to provide chemical resistance and long-lasting use. Furthermore, occupational safety and environmental conditions have been considered in the facility design, creating a safe working environment.
Developed with our company's engineering expertise and production infrastructure, the Çemosil coating plant offers a reliable solution for high-quality rubber-metal bonding applications. In line with our continuous improvement approach, our plant is being developed and optimized to enhance production performance.
Phosphate Coating Plant / Hanger - Drum - Spray
Industrial Solutions for Surface Preparation and Metal Coating
Our phosphate coating plant, designed, engineered, and manufactured entirely in-house by our company, was developed to protect metal surfaces against corrosion, improve paint adhesion performance, and enhance surface durability. Designed with industrial production needs in mind, our plant ensures high quality, process control, and production efficiency in the phosphate coating process.
Phosphate coating is a surface treatment technology that creates a microcrystalline phosphate layer on metal surfaces, providing significant advantages such as surface preparation before painting, corrosion resistance, and friction control. It is widely used, particularly in sectors such as automotive, machinery, defense, home appliances, and the metal industry.
Our company's phosphate coating plant is designed to manage all stages of surface preparation and coating processes in a controlled, reliable, and efficient manner.
Phosphate Coating Process
Phosphate coating is a multi-stage surface treatment process that begins with cleaning and preparing metal surfaces for coating, followed by phosphate coating and rinsing. This process creates a protective and adhesion-enhancing layer on the metal surface.
The phosphate coating line used in our facility generally includes the following process steps:
- Degreasing and surface cleaning
- Rinsing procedures
- Phosphate coating bath
- Passivation application
- Drying and finishing
Each of these processes is carried out by controlling process parameters, ensuring consistency in coating quality.
High-level process control and homogeneous coating.
The phosphate coating plant designed by our company has been developed to ensure that all parameters directly affecting coating quality are kept under control. In the system design;
- bathroom temperature control
- chemical concentration equilibrium
- optimization of processing times
- surface coating homogeneity
Critical factors such as these have been taken into consideration.
This process results in a homogeneous, durable, and high-quality phosphate coating layer on metal surfaces.
System Design Suitable for Industrial Production
Our phosphate coating plant features an ergonomic, modular, and efficient system infrastructure designed to meet the needs of high-production capacity businesses. Operator ease of use, process safety, and production continuity are prioritized in the production line design.
Thanks to its optimized system structure:
- Production times are shortened.
- Stability in coating quality is ensured.
- chemical consumption is optimized
- production efficiency is increased
These features provide businesses with both quality and cost advantages.
Durable and Long-Lasting Equipment Design
The equipment used in the phosphate coating plant is manufactured from industrial materials resistant to chemical environments. System components are designed for long-term and intensive use, and maintenance and cleaning procedures are easily performed.
The following elements were also prioritized in the facility design:
- occupational safety standards
- operator ergonomics
- ease of maintenance and service
- environmental compatibility
- process reliability
Advantages of Our Phosphate Coating Facility
- Completely original design and production by our company.
- Homogeneous and high-quality phosphate coating.
- Surface coating that provides corrosion resistance.
- Perfect surface preparation before painting.
- High production efficiency
- Low chemical and energy consumption.
- Operator-friendly system design
- Easy maintenance and long equipment lifespan.
- Easy integration into existing production lines.
A reliable solution for metal surface treatment.
Our company's phosphate coating plant is designed to ensure high quality and sustainable production in metal surface treatment processes. Thanks to our engineering expertise and production infrastructure, we offer our customers efficient, reliable, and long-lasting coating solutions.
Zinc Nickel Plating Plant / Hanger - Drum
Advanced surface coating technology for high corrosion resistance.
Our zinc-nickel plating plant, designed, engineered, and manufactured entirely in-house by our company, is a modern surface coating system developed for corrosion protection of metal parts and applications requiring high durability. Designed with industrial production requirements in mind, our plant ensures high quality, process control, and production efficiency in the zinc-nickel plating process.
Zinc nickel plating is an advanced electroplating method used particularly in applications requiring high corrosion resistance. Thanks to the nickel alloy in the plating layer, it achieves significantly higher corrosion resistance compared to standard zinc plating. Due to these properties, zinc nickel plating technology is widely preferred in automotive, defense industry, aerospace, fastener, and heavy industry applications.
Our company's zinc-nickel plating plant offers a production infrastructure with high engineering standards where all process parameters directly affecting plating quality can be controlled.
Zinc Nickel Plating Process
Zinc-nickel plating is based on the principle of electrolytically coating a zinc and nickel alloy onto a metal surface. This coating method provides long-term corrosion protection and high surface durability on metal surfaces.
The zinc nickel plating process applied in our facility generally consists of the following steps:
- Degreasing and surface cleaning
- Rinsing procedures
- Acid surfactant activation
- Zinc nickel electroplating
- Rinsing and passivation processes
- Drying and final inspection.
Throughout these stages, current density, bath chemistry, temperature, and processing times, which all affect coating quality, are continuously monitored.
High Process Control and Coating Quality
The zinc nickel plating plant designed by our company is equipped with advanced process control systems to ensure consistent plating quality.
The following critical parameters were considered in the system design:
- control of electrolyte bath chemistry
- coating thickness management
- current density optimization
- homogeneous coating distribution
- passivation and surface protection applications
This process results in a homogeneous and durable zinc-nickel plating layer with high corrosion resistance on metal surfaces.
System Design Suitable for Industrial Production
Our zinc nickel plating plant features an ergonomic, modular, and efficient system infrastructure designed to meet the needs of high-production capacity businesses. Both process reliability and ease of use for the operator have been prioritized in the production line design.
Thanks to the optimized coating line:
- production efficiency is increased
- Coating quality is stabilized.
- chemical consumption is optimized
- Production errors are minimized.
- mass production capacity is increased
These features provide significant advantages for businesses in terms of both quality and cost.
Durable and Long-Lasting Coating Equipment
The equipment used in the zinc nickel plating plant is manufactured from durable, long-lasting industrial materials resistant to chemical environments. The system components are designed to operate safely and efficiently under demanding production conditions.
The following elements were also prioritized in the facility design:
- occupational safety standards
- operator ergonomics
- ease of maintenance and service
- environmental compatibility
- process reliability
Advantages of Our Zinc Nickel Plating Facility
- Completely original design and production by our company.
- Zinc nickel plating provides high corrosion resistance.
- Homogeneous coating quality and stable process management.
- High production efficiency
- Optimized chemical and energy consumption.
- System infrastructure suitable for mass production.
- Easy maintenance and long equipment lifespan.
- Easy integration into existing production lines.
High-Performance Metal Coating Solutions
Our company's zinc-nickel plating facility offers reliable, efficient, and sustainable coating solutions for industrial applications requiring high corrosion resistance. Thanks to our engineering expertise and manufacturing infrastructure, we provide our customers with surface coating technologies of high quality standards.
Zinc Plating Plant / Hanger - Drum
High Quality and Corrosion Resistance on Metal Surfaces
By our company Zinc plating facility whose design, engineering and production are carried out entirely in-house., It has been developed to protect metal parts against corrosion, increase durability, and improve paint adhesion performance. Designed with modern industrial production needs in mind, our facility, High quality, homogeneous coating and efficient production in the zinc plating process. It provides.
Zinc plating, metal surfaces protection against rust and corrosion, It is also a critical industrial coating method applied for surface preparation for paints or other coatings. It is particularly widely preferred in the automotive, machinery, home appliance, and fastener industries.
The zinc plating plant developed by our company controls all process parameters. a system with high engineering standards that can be managed in a controlled and reliable manner It is designed as such.
Zinc Plating Process
Zinc plating involves coating metal surfaces using electrolytic or chemical methods. The process applied in our facility generally consists of the following stages:
- Surface Cleaning and Degreasing: Removal of oil, dirt, and oxide layers from the metal surface.
- Rinsing Procedures: The surface is ready for coating.
- Zinc Plating Application: The homogeneous application of a zinc layer onto a metal surface by electrolytic or chemical methods.
- Rinsing and Passivation: Stabilizing the coating surface and increasing corrosion resistance.
- Drying and Quality Control: Measuring the durability and quality of the coating.
Throughout these stages current density, bath chemistry, temperature, and processing times It is constantly monitored and quality is ensured to meet standards.
High-level process control and homogeneous coating.
Our facility is designed to improve the quality of zinc plating. advanced process control systems It is equipped with; In the system design;
- Coating thickness and homogeneity control
- Bath temperature and chemical concentration management
- Passivation and surface protection optimization.
- Operator-friendly control panels
Critical parameters such as these have been taken into consideration. This ensures that metal surfaces... high corrosion resistance and long-lasting coating. is obtained.
System Design Suitable for Industrial Production
Our zinc plating facility, a modular and efficient infrastructure suitable for the needs of businesses with high production capacity It has been designed with operator ergonomics, process safety, and production continuity in mind.
Thanks to optimization:
- Production time is shortened.
- Coating quality is stabilized.
- Chemical and energy consumption is minimized.
- Mass production capacity is increased.
These advantages provide significant benefits for businesses in terms of both quality and cost.
Durable and Long-Lasting Equipment
The equipment used in our facility is manufactured from industrial materials that are resistant to chemical environments. long-lasting and reliable It offers ease of use. In addition, maintenance and cleaning processes are quick and easy.
The design also includes:
- Occupational safety standards
- Operator ergonomics
- Process reliability
- Environmental compatibility
This has been given priority consideration.
Advantages of Our Zinc Plating Facility
- By our company completely original design and production
- Homogeneous and high-quality zinc plating.
- Corrosion resistance and durability
- High production efficiency
- Low chemical and energy consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- To existing production lines easy integration
A Reliable Solution for Metal Surface Treatments.
The zinc plating plant developed by our company is used in metal surface treatment processes. high quality, reliability and sustainable production Thanks to our engineering expertise and production infrastructure, we provide our customers with Efficient and long-lasting surface coating solutions We offer.
Hard Chrome Plating Facility
Hard Chrome Plating Facility
Durability and High Performance on Metal Surfaces
By our company Our hard chrome plating facility is designed, engineered, and manufactured entirely in-house., It is a modern surface coating system developed to protect metal parts against wear, friction, and corrosion. Designed with industrial production requirements in mind, our facility..., High quality, homogeneous plating and efficient production in the hard chrome plating process. It provides.
Hard chrome plating, especially high wear resistance, low friction coefficient and long service life This is a critical coating method applied to metal surfaces requiring specialized coating. This method is widely used in the automotive, machinery, aerospace, hydraulic, and industrial equipment sectors.
Our company's developed hard chrome plating facility controls all process parameters that directly affect plating quality. a system with high engineering standards that can be managed in a controlled and reliable manner It is designed as such.
Hard Chrome Plating Process
Hard chrome plating is based on the principle of applying a thin but hard layer of chrome to metal surfaces using an electrolytic method. This process makes the metal parts Increases resistance to wear, friction, and corrosion..
The hard chrome plating process applied in our facility generally consists of the following stages:
- Surface Cleaning and Degreasing: Removal of dirt, oil, and oxide layers from the metal surface.
- Rinsing Procedures: Surface preparation before coating.
- Hard Chrome Electroplating: Application of a homogeneous and controlled layer of hard chrome to the metal surface.
- Rinsing and Passivation: Stabilizing the coating and increasing its corrosion resistance.
- Drying and Quality Control: Testing the coating for thickness, hardness, and surface smoothness.
Throughout these stages current density, bath temperature, and chemical concentration It is continuously monitored and optimized.
High-level process control and homogeneous coating.
Our company's hard chrome plating facility, process control systems It is equipped with and ensures consistency in coating quality. In the system design:
- Coating thickness and homogeneity control
- Bath temperature and chemical concentration management
- Current density optimization
- Passivation and surface protection processes
Critical parameters such as these are continuously monitored. This allows for the assessment of metal surfaces. homogeneous coating providing high hardness and durability is obtained.
System Design Suitable for Industrial Production
Our hard chrome plating facility, Modular, ergonomic and efficient for high-production capacity businesses. It has a system infrastructure. Both process safety and ease of use for the operator have been prioritized in the design of the line.
Thanks to optimization:
- Production time is shortened.
- Coating quality is stabilized.
- Chemical and energy consumption is reduced.
- Mass production capacity is increased.
These advantages provide significant benefits for businesses in terms of both quality and cost.
Durable and Long-Lasting Equipment
The equipment used in the hard chrome plating facility is manufactured from industrial materials resistant to chemical and high-temperature environments. The system components are designed to operate reliably under long-term and intensive production conditions.
The following elements were also given priority in the facility design:
- Occupational safety standards
- Operator ergonomics
- Ease of maintenance and servicing
- Process reliability
- Environmental compatibility
Advantages of Our Hard Chrome Plating Facility
- By our company completely original design and production
- Homogeneous and high-quality hard chrome plating.
- High resistance to wear and friction.
- High production efficiency
- Low chemical and energy consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- To existing production lines easy integration
A Reliable Solution for Metal Surface Treatments.
The hard chrome plating facility developed by our company, Reliable, efficient, and sustainable coating solutions for industrial applications requiring high wear and friction resistance. Thanks to our engineering expertise and production infrastructure, we offer our customers high-quality surface coating technologies We provide it.
Decorative Nickel Chrome Plating Facility
Aesthetics and Durability in Metal Surfaces
Our decorative nickel-chrome plating facility, designed, engineered, and manufactured entirely in-house by our company, was developed to enhance the aesthetic appearance of metal parts, protect them against corrosion, and increase their surface durability. Designed with modern industrial and decorative production needs in mind, our facility provides high-quality, homogeneous plating and efficient production in decorative nickel and chrome plating processes.
Decorative nickel-chrome plating is a critical industrial coating method used to provide a bright, aesthetic, and long-lasting finish to metal surfaces, particularly in areas such as automotive accessories, furniture fittings, kitchen and bathroom products, and luxury consumer goods.
The system developed by our company is designed to manage all process parameters in a controlled, reliable, and optimized manner.
Decorative Nickel-Chrome Plating Process
Decorative nickel-chrome plating is based on the principle of applying a nickel layer followed by a chromium layer electrolytically to metal surfaces. Thanks to this double layer, the surface acquires both a bright and aesthetic appearance and increased corrosion resistance.
The process stages implemented in our facility are as follows:
- Surface Cleaning and Degreasing: Removing dirt, oil, and oxides from the metal surface.
- Rinsing Procedures: Stabilizing the surface before coating.
- Decorative Nickel Plating: Applying a smooth and shiny layer of nickel to a metal surface.
- Chrome Plating: Applying chrome plating as a top layer provides both aesthetics and durability.
- Rinsing, Drying, and Quality Control: Testing the coating for gloss, homogeneity, and thickness.
Throughout these stages, bath chemistry, temperature, current density, and process times are continuously monitored and optimized.
Homogeneous Coating and High Aesthetic Quality
Our company's decorative nickel-chrome plating facility is equipped with process control systems. In the system design:
- Checking coating thickness and homogeneity.
- Bath temperature and chemical concentration management
- Current density optimization
- Monitoring surface brightness and chrome quality.
Critical parameters such as these are continuously monitored. This ensures a bright, homogeneous, and long-lasting decorative coating on metal surfaces.
System Design Suitable for Industrial Production
Our decorative nickel-chrome plating facility offers a modular and efficient infrastructure for high-production capacity businesses. Operator ergonomics, process safety, and production continuity have been prioritized in the line design.
Its advantages include:
- Optimizing coating time and production process.
- Reducing chemical and energy consumption.
- Ensuring production capacity suitable for mass production.
These features provide both cost and quality advantages for businesses.
Durable and Long-Lasting Equipment
The equipment used in our facility is manufactured from industrial materials resistant to chemical and electrolytic environments. System components are designed to operate reliably under long-term and intensive production conditions.
In terms of facility design:
- Occupational safety standards
- Operator ergonomics
- Easy maintenance and servicing.
- Environmental compatibility
- Process reliability
This has been given priority consideration.
Advantages of Our Decorative Nickel-Chrome Plating Facility
- Completely original design and production by our company.
- Homogeneous and glossy decorative coating.
- Corrosion resistance and long service life.
- High production efficiency
- Low chemical and energy consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- Easy integration into existing production lines.
Aesthetics and Durability in Metal Surfaces
Our company's decorative nickel-chrome plating facility offers a reliable, efficient, and sustainable plating solution that provides both aesthetic and functional superiority on metal surfaces. Thanks to our engineering expertise and production infrastructure, we offer our customers high-quality decorative plating technologies.
Nickel-chrome Plating Facility for Plastic Surfaces
Aesthetic and Durable Surface Coating Solutions for Plastic Parts
By our company Nickel-chrome plating facility on plastic, designed, engineered and manufactured entirely in-house., It has been developed to improve the aesthetic appearance of plastic parts and to increase their resistance to corrosion and wear. Our facility, designed taking into account modern industrial and decorative production needs, High quality, homogeneous plating and efficient production in nickel and chrome plating processes for plastic parts. It provides.
Nickel-chrome plating on plastic surfaces is particularly used in areas such as automotive accessories, electronic device cases, kitchen and bathroom products, and decorative hardware. bright, aesthetic and long-lasting coating It is a critical industrial coating method applied to ensure durability.
The facility developed by our company controls all process parameters. in a controlled, reliable and optimized way It is designed to be manageable.
Nickel-chrome plating process on plastic.
Nickel-chrome plating on plastic is based on the principle of first metallizing the plastic surface (usually with an electrolytic copper or nickel interlayer) and then applying a decorative nickel-chrome plating. This double layer provides both aesthetic shine and corrosion resistance.
The process stages implemented in our facility are as follows:
- Surface Cleaning and Activation: Cleaning dirt, oil, and mold residue from the surface of plastic parts.
- Metallization / Interlayer Application: Homogeneous application of a copper or nickel interlayer to a plastic surface.
- Decorative Nickel Plating: Applying a smooth, shiny nickel coating to the plastic part.
- Chrome Plating: The application of chrome plating as a top layer results in a bright and durable surface.
- Rinsing, Drying and Quality Control: Testing the coating for thickness, homogeneity, and gloss.
Throughout this process bath chemistry, temperature, current density, and processing times It is continuously monitored and optimized.
Homogeneous Coating and High Aesthetic Quality
Our company's nickel-chrome plating facility for plastic surfaces, process control systems It is equipped with: In the system design:
- Checking coating thickness and homogeneity.
- Bath temperature and chemical concentration management
- Current density optimization
- Monitoring surface brightness and chrome quality.
Critical parameters such as these are continuously monitored. This allows for the development of optimal performance on plastic parts. bright, homogeneous and long-lasting decorative coating. is obtained.
System Design Suitable for Industrial Production
Our nickel-chrome plating facility for plastic surfaces, a modular and efficient system infrastructure for high production capacity businesses It has features where both process safety and ease of operator use were prioritized in the design of the line.
Its advantages include:
- Optimizing production time and coating process.
- Reducing chemical and energy consumption.
- Ensuring production capacity suitable for mass production.
These features provide both cost and quality advantages for businesses.
Durable and Long-Lasting Equipment
The equipment used in our facility is manufactured from industrial materials resistant to chemical and electrolytic environments. System components are designed to operate safely under demanding production conditions.
In terms of facility design:
- Occupational safety standards
- Operator ergonomics
- Easy maintenance and servicing.
- Environmental compatibility
- Process reliability
This has been given priority consideration.
Advantages of Our Plastic Nickel-Chrome Plating Facility
- By our company completely original design and production
- Homogeneous and glossy decorative coating.
- Resistance to corrosion and wear.
- High production efficiency
- Low chemical and energy consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- To existing production lines easy integration
Aesthetic and Functional Superiority in Plastic Parts
Our company's nickel-chrome plating facility for plastic surfaces, Aesthetic, glossy and long-lasting surface coating solutions for plastic parts. Thanks to our engineering expertise and production infrastructure, we offer our customers... high quality standards decorative coating technologies We provide it.
Dacromet Coating Facility
Corrosion Resistance and Durability in Metal Parts
By our company Our dacromet coating facility is designed, engineered, and manufactured entirely in-house., It has been developed to protect metal parts against wear and corrosion, increase durability, and improve industrial surface quality. Designed with modern industrial production needs in mind, our facility, High quality, homogeneous coating and efficient production in the dacromet coating process. It provides.
Dacromet coating is used on metal surfaces, particularly in the automotive, machinery, defense industry, and fastener sectors. having high corrosion resistance It is a preferred advanced coating technology. This method is a critical solution, especially for extending the lifespan of metal parts and reducing maintenance costs.
Our company's developed dacromet coating plant controls all process parameters. in a controlled, reliable and optimized way It has high engineering standards that enable it to manage.
Dacromet Coating Process
Dacromet coating is applied to metal surfaces. zinc-aluminum and passivation layer It is based on the principle of increasing corrosion resistance through coating. This coating method ensures that metal parts are long-lasting and durable.
The dacromet coating process applied in our facility consists of the following stages:
- Surface Cleaning and Degreasing: Removing dirt, oil, and oxides from the metal surface.
- Rinsing Procedures: Surface preparation suitable for coating.
- Dacromet Coating: Application of a zinc-aluminum alloy layer to a metal surface.
- Passivation and Rinsing: Stabilizing the coating and increasing its corrosion resistance.
- Drying and Quality Control: Testing the coating for thickness, homogeneity, and corrosion resistance.
Throughout these stages bath chemistry, temperature, coating time and passivation parameters It is continuously monitored and optimized.
Homogeneous Coating and High Performance
Our company's dacromet coating facility, process control systems It is equipped with and ensures consistency in coating quality. In the system design:
- Checking coating thickness and homogeneity.
- Bath temperature and chemical concentration management
- Passivation and surface protection optimization.
- Operator-friendly control panels
Critical parameters such as these are continuously monitored. This allows for the assessment of metal surfaces. a durable and homogeneous coating layer with high corrosion resistance is obtained.
System Design Suitable for Industrial Production
Our Dacromet coating facility, Modular and efficient for high-production capacity businesses. It has a system infrastructure. Both process safety and ease of use for the operator have been prioritized in the design of the line.
Its advantages include:
- Optimizing production time.
- Stabilizing coating quality.
- Reducing chemical and energy consumption.
- Ensuring production capacity suitable for mass production.
These features provide both cost and quality advantages for businesses.
Durable and Long-Lasting Equipment
The equipment used in our facility is manufactured from industrial materials resistant to chemical and electrolytic environments. System components are designed to operate safely under long-term and intensive production conditions.
In terms of facility design:
- Occupational safety standards
- Operator ergonomics
- Easy maintenance and servicing.
- Environmental compatibility
- Process reliability
This has been given priority consideration.
Advantages of Our Dacromet Coating Facility
- By our company completely original design and production
- Homogeneous and durable dacromet coating.
- High corrosion resistance and long service life.
- High production efficiency
- Low chemical and energy consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- To existing production lines easy integration
A Reliable Solution for Metal Surface Treatments.
The dacromet coating facility developed by our company, High corrosion resistance and durability for metal parts. It is a reliable, efficient and sustainable coating solution. Thanks to our engineering expertise and manufacturing infrastructure, we provide our customers with high-quality surface coating technologies We offer.
Dipspin Coating Plant
Homogeneous and Durable Coating Solutions for Metal Parts
Our dipspin coating facility, designed, engineered, and manufactured entirely in-house by our company, was developed to improve the surface quality of metal parts, provide corrosion protection, and maximize production efficiency. Designed with industrial production needs in mind, our facility offers high-quality, homogeneous coatings and optimized production times in the dipspin coating process.
Dipspin coating is an advanced surface coating method used especially on screws, fasteners, and small metal parts, providing high homogeneity and corrosion resistance. This technology is widely preferred in the automotive, home appliance, machinery, and metal industries.
Our company's dipspin coating plant has high engineering standards that enable it to manage all process parameters in a controlled and reliable manner.
Dipspin Coating Process
Dipspin coating is a process where parts are immersed in a liquid coating bath and spun at high speed to ensure a homogeneous surface coating. This method is ideal, especially for small to medium-sized metal parts.
The dipspin coating process applied in our facility consists of the following stages:
- Surface Cleaning and Activation: Removing oil, dirt, and oxide layers from metal parts.
- Rinsing Procedures: Completion of surface preparation before coating.
- Dipspin Coating: Metal parts are immersed in a coating bath and spun at a specified speed to ensure homogeneous coating.
- Rinsing and Passivation: Stabilizing the coating and increasing corrosion resistance.
- Drying and Quality Control: Testing the coating for thickness, homogeneity, and durability.
Throughout this process, bath chemistry, temperature, spin speed, and processing times are continuously monitored and optimized.
Homogeneous Coating and High Quality
Our company's dipspin coating plant is equipped with advanced process control systems, ensuring consistent coating quality. System design incorporates:
- Checking coating thickness and homogeneity.
- Management of bath temperature and chemical concentration.
- Rotation speed and processing time optimization.
- Operator-friendly control panels
Critical parameters such as these are continuously monitored. This ensures homogeneous, durable and high-quality coatings on metal parts.
System Design Suitable for Industrial Production
Our dipspin coating plant features a modular and efficient system infrastructure for high-production capacity businesses. Operator ergonomics, process safety, and production continuity have been prioritized in the line design.
Its advantages include:
- Optimizing coating time and production processes.
- Reducing chemical and energy consumption.
- Ensuring capacity suitable for mass production.
These features provide significant advantages for businesses in terms of both cost and quality.
Durable and Long-Lasting Equipment
The equipment used in our facility is manufactured from industrial materials resistant to chemical environments and demanding production conditions. System components ensure long-lasting and reliable operation.
In terms of facility design:
- Occupational safety standards
- Operator ergonomics
- Easy maintenance and servicing.
- Environmental compatibility
- Process reliability
This has been given priority consideration.
Advantages of Our Dipspin Coating Facility
- Completely original design and production by our company.
- Homogeneous and high-quality dipspin coating.
- Resistance to corrosion and wear.
- High production efficiency
- Low chemical and energy consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- Easy integration into existing production lines.
A Reliable Solution for Metal Parts
Our company's dipspin coating facility provides homogeneous, durable, and high-quality surface coating solutions for metal parts. Thanks to our engineering expertise and production infrastructure, we provide our customers with sustainable and efficient coating technologies.
Electroless Nickel Plating Plant
Homogeneous and Durable Coating Solutions for Metal Parts
Our electroless nickel plating plant, designed, engineered, and manufactured entirely in-house by our company, was developed to protect metal parts against corrosion, increase surface durability, and improve aesthetic appearance. Designed with modern industrial production needs in mind, our plant provides high-quality, homogeneous plating and efficient production in the electroless nickel plating process.
Electroless nickel plating is an advanced coating technology preferred for metal surfaces, particularly in the automotive, electronics, home appliance, machinery, and defense industries. This method allows for the production of a homogeneous nickel layer through a chemical reaction without the use of electric current.
Our company's electroless nickel plating plant has high engineering standards that enable it to manage all process parameters in a controlled and optimized manner.
Electroless Nickel Plating Process
Electroless nickel plating involves applying a nickel layer to metal surfaces using a chemical method. This plating method is an ideal solution, especially for parts with complex geometries and situations where electrical current cannot be used.
The electroless nickel plating process applied in our facility generally consists of the following stages:
- Surface Cleaning and Activation: Removing dirt, oil, and oxides from the metal surface.
- Rinsing Procedures: Surface preparation suitable for coating.
- Electroless Nickel Plating: Formation of a homogeneous nickel layer on the metal surface within a chemical bath.
- Rinsing and Passivation: Stabilizing the coating and increasing corrosion resistance.
- Drying and Quality Control: Testing the coating for thickness, homogeneity, and surface durability.
Throughout this process, bath chemistry, temperature, and processing times are continuously monitored and optimized.
Homogeneous Coating and High Quality
Our company's electroless nickel plating facility is equipped with advanced process control systems, ensuring consistent plating quality. System design incorporates:
- Checking coating thickness and homogeneity.
- Bath temperature and chemical concentration management
- Passivation and surface protection optimization.
- Operator-friendly control panels
Critical parameters such as these are continuously monitored. This ensures a homogeneous, durable, and high-quality nickel coating on metal surfaces.
System Design Suitable for Industrial Production
Our electroless nickel plating plant features a modular and efficient system infrastructure for high-production capacity businesses. Both process safety and ease of operator use have been prioritized in the line design.
Its advantages include:
- Optimizing production time.
- Stabilizing coating quality.
- Reducing chemical and energy consumption.
- Ensuring production capacity suitable for mass production.
These features provide significant advantages for businesses in terms of both cost and quality.
Durable and Long-Lasting Equipment
The equipment used in our facility is manufactured from industrial materials resistant to chemical and intensive production conditions. System components ensure long-lasting and reliable operation.
In terms of facility design:
- Occupational safety standards
- Operator ergonomics
- Easy maintenance and servicing.
- Environmental compatibility
- Process reliability
This has been given priority consideration.
Advantages of Our Electroless Nickel Plating Facility
- Completely original design and production by our company.
- Homogeneous and high-quality nickel plating.
- Resistance to corrosion and wear.
- High production efficiency
- Low chemical and energy consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- Easy integration into existing production lines.
A Reliable Solution for Metal Surface Treatments.
Our electroless nickel plating facility provides homogeneous, durable, and high-quality surface coating solutions for metal parts. Thanks to our engineering expertise and production infrastructure, we provide our customers with sustainable and efficient coating technologies.
Hotdip Galvanizing Plant
Superior corrosion resistance and durability for metal parts.
By our company Our hot-dip galvanizing facility is designed, engineered, and manufactured entirely in-house., It has been developed to protect metal parts against corrosion, increase durability, and ensure long-lasting use. Our facility, designed with industrial production needs in mind, High quality, homogeneous coating and efficient production in the hot-dip galvanizing process. presents.
Hot-dip galvanizing is especially suitable for metal parts used in the construction, automotive, machinery, energy, and infrastructure sectors. long-term corrosion resistance and durability This is a critical coating method. It is applied by immersing metal surfaces in a hot zinc bath, creating a permanent protective layer on the surface.
The facility developed by our company controls all process parameters. in a controlled, reliable and optimized way It has high engineering standards that enable it to manage.
Hot-Dip Galvanizing Process
Hot-dip galvanizing is performed after pre-cleaning and passivation processes of the metal surface. immersion in a bath of molten zinc This is achieved using this method. This method creates a long-lasting and homogeneous protective layer on the metal surface.
The hot-dip galvanizing process applied in our facility generally consists of the following stages:
- Surface Cleaning and Acid Application: Removal of oil, dirt, and oxide layers from metal surfaces.
- Rinsing Procedures: Preparing the surface for the galvanizing bath.
- Galvanizing (Hot-Dip): Immersion of metal parts in a bath of molten zinc results in a homogeneous coating.
- Rinsing and Cooling: Stabilizing and cooling the coating layer.
- Quality Control: Coating thickness, homogeneity, and adhesion tests are performed to ensure the product meets quality standards.
Throughout these stages zinc bath temperature, immersion time and movement speed It is continuously monitored and optimized.
Homogeneous Coating and High Corrosion Resistance
Our company's hot-dip galvanizing facility, process control systems It is equipped with: In the system design:
- Checking coating thickness and homogeneity.
- Zinc bath temperature and flow control.
- Immersion time and coating stabilization
- Operator-friendly control panels
Critical parameters such as these are continuously monitored. This allows for the assessment of metal surfaces. high corrosion resistance and long-lasting galvanized coating is obtained.
System Design Suitable for Industrial Production
Our hot-dip galvanizing plant, Modular and efficient for high-production capacity businesses. It has an infrastructure. Operator ergonomics, process safety, and production continuity have been prioritized in the design of the line.
Its advantages include:
- Optimizing production time.
- Stabilizing coating quality.
- Increasing energy and material efficiency.
- Capacity suitable for mass production.
These features provide both quality and cost advantages for businesses.
Durable and Long-Lasting Equipment
The equipment used in our facility is manufactured from industrial materials resistant to high temperatures and chemical environments. System components are designed to operate reliably under long-term and intensive production conditions.
In terms of facility design:
- Occupational safety standards
- Operator ergonomics
- Easy maintenance and servicing.
- Environmental compatibility
- Process reliability
This has been given priority consideration.
Advantages of Our Hot-Dip Galvanizing Facility
- By our company completely original design and production
- Homogeneous and high-quality galvanizing.
- High corrosion resistance and long service life.
- High production efficiency
- Low energy and material consumption.
- Modular design suitable for mass production.
- Easy maintenance and long equipment lifespan.
- To existing production lines easy integration
A Reliable Solution for Metal Surface Treatments.
Our company's hot-dip galvanizing facility is for metal parts. high corrosion resistance and durability It is a reliable, efficient and sustainable coating solution. Thanks to our engineering expertise and manufacturing infrastructure, we provide our customers with high quality galvanizing coating technologies We offer.
